We’ve pivoted to using the “ties” version, so the mask covers will be more adjustable for users. If you’ve done some with the “around the ears” version - we can and will still use them.X
We have two pattern sizes. Pick one of them and print that same one twice in order to get started.
Print the downloaded pattern. Make sure you check scale after printing.
TIP: Trace on card stock, regular paper, or anything you prefer to give you a reusable pattern.
Please select tight weave cotton or cotton polyester blend fabric.
Wash the fabric before you get started.
Some volunteers report that ironing the fabric makes it easier to cut and work with, but that is not required.
Print out your downloaded PDF pattern on a letter size page. Make sure you print the PDF in full page mode without margins. If you get stuck get some help from your Facebook group.
Only one pattern is necessary, but you might find it helpful to have 2 patterns.
You are going to need two re-usable patterns per volunteer in your household.
After you print out your downloaded pattern you need to cut it to the corect size by tracing the outer line.
Use paper scissors.
Cutting on the line is ok.
Lay the patterns out on the fabric.
Fold your fabric and place your patterns on top as shown in the photo. It does not matter which way you fold the fabric.
To speed things up, you can fold your fabric over twice and use one pattern to cut 4 at once. You will need some good sharp shears to do this.
You can pin the pattern to the fabric to keep it from moving around while cutting.
Grab your fabric shears and cut out the pattern.
After cutting both you will end up with two perfectly cut and pinned pieces.
It is ok if there is a little fabric sticking out. It will get folded in during the sewing process.
Remove the pins and make sure you do not lose any.
Save the re-useable patterns for your next cut.
TIP: If you use the same pin holes you can make your cut patterns last a long time.
Whether you folded your fabric once and cut 2 patterns or you folded your fabric twice and cut 1 pattern, you should end up with 4 cut pieces.
It is helpful for those sewing if you pair up the pieces with right sides together. Four pieces are used to make one mask cover (2 in one color and 2 in another color).
This is the official guide for how to create a mask cover the way our medical reviewers tell us they want them made. We opted to go with a very verbose picture rich guide in order to help as many volunteers as possible successfully create the mask covers.
We used two different fabrics in order to make the guide easier to follow. You do not need special lining fabric to stitch the mask cover.
The seam allowance for the mask cover is 5/8" of an inch. The only exception is the first curved stich in steps #1 and #2; it has a 1/4 inch seam allowance.
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st_03We are going to make the center line of the face mask cover. Place the two pieces of the lining together with the right sides of the fabric facing each other.
Stitch it along the curve. The seam allowance is 1/4 inch.
Repeat the same process for the front of the mask cover.
Place the two pieces of the front together with the right sides of the fabric facing each other.
Stitch it along the curve. The seam allowance is 1/4 inch.
When done you will end up with the inside and outside lining of the mask cover.
The nose strip needs to be at least 3" long. You may use twill tape, seam binding, or ribbon. Please make sure to use a material that will not fray.
Tip: Before stitching the nose strip, spread the seam apart on the back.
On the other side, place the center of the nose strip against the opened seam.
Don't forget to make sure the nose strip is at least 3" long.
There is no need to insert a wire; we will insert at Covid Rangers HQ before delivery.
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st_11Pin the nose strip to the lining. Try to follow the curve of the fabric as much as possible as it will help the wire fit correctly across the bridge of the nose.
Only stitch the top and the bottom; we need to leave the sides open in order to later be able to insert the wire before delivery.
Fold the pocket opening twice, about 1/2 inch for each fold.
This is done in order to prevent fraying and create a needed gap between the pocket and the front part of the mask cover. We need that space in order to create the fold for the straps.
The strap process is described later on.
Stitch the folded up edge in place.
Line up the lining with the front of the mask cover starting at the nose seam.
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st_18Pin the top first in order to make sure that the nose strip is as aligned as possible. Then go ahead and finish pinning the top and the bottom leaving the sides open for the pocket.
The front fabric should be about an inch or so larger then the lining. We will use that space to create the strap channel later on.
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st_20Sew along the top and the bottom in order to connect the front with the lining while creating a pocket in between. Remember to not sew the sides in order to leave an opening for the pocket.
Here is the completed stitching. Cut any off excess thread.
Turn the work right side out.
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st_34Flatten out the seam and pin it down in order to make a good top stitch.
Make a top stitch all the entire length of the the top and bottom.
Do not stitch the side openings!
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st_45Stitch the top of the mask cover making sure you start from the outer edge of the front fabric.
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st_39Stitch the bottom of the mask cover making sure you start from the outer edge of the front fabric.
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st_51You need to make two folds. The first fold is a small fold 1/4" in order to prevent fraying. The second one goes all the way to the pocket in order to create space for the strap to go though.
Once pinned stitch along the edge in order to leave space for the strap to move freely.
We will create two 34" straps from herringbone twill tape, insert them through the channels and stitch them in place.
Note that this is different from pervious instructions where we had a single strap. White the medical staff like that approach, it became a problem when the strap woudl get pulled out during washing.Any material that would be comfortable to wear, accept a knot and doesn’t unravel with cleaning/washing would be ok to use.
Cut two 34" straps from your herringbone twill tape or one of the optional materials.
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strap_02Secure the end with a zig-zag stitch to prevent fraying.
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strap_05Attach a safety pin at the end of the strap. Use the rigidity of the safety pin to pull the strap through the channels. Insert one of the straps through the channels on both sides of the mask cover.
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strap_06Pull 13" of the strap through the bottom of the mask cover. This should leave about about 16" on the top side.
The extra length on the top of the mask is by design; some of the wears prefer to tie the straps higgh up on their heads.
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strap_11Add a centerline stitch on each side of the mask cover. Please be careful while handling the mask cover and do not pull on the traps and change the length.
Take a victory lap, call your best friend and get a virtual high-five: You have successfully created a mask cover!
Support Covid Rangers
Covid Rangers is a site dedicated to providing guides and information to a large community of volunteers who are sacrificing their time and talent to help fight the Covid-19 pandemic by supporting medical professionals who are in desperate need of basic supplies such as the care mask covers we are creating.
If you want to join the community and support this effort, please join the Facebook group and see how you can help.
